Control Conduit Assemblies

Tyler Madison manufacturers control cables and conduit assemblies across a wide range of industries and applications where precision, durability, and motion control are essential.

conduit

conduit

Offering Premium Bowden Conduit Cable

All of our control cable assemblies are made with one-of-a-kind Bowden conduit cable. By only offering premium quality Bowden conduit with fewer splices, consistent coating, and competitive pricing, we provide our customers with first-rate value for their control cable assemblies. Whether you’re in automotive, industrial, or medical industries, our conduit assemblies are the perfect solution for your precision motion control needs.

Specifications

MaterialsFor Bare Cable DiameterHole Sizes
Zinc Plated Carbon Steel, Stainless Steel3/16″ – 1/8″.160 – .500

What Sets Our Conduit Apart

At Tyler Madison, we take pride in offering premium Bowden conduit that outperforms standard alternatives on the market. The Bowden conduit we sell offers several key advantages over the standard options.

How Our Conduit Outperforms the Competition

Tyler Madison Conduit:

  • Fewer Splices, Less Waste: Splices occur every 1000-2,000 feet, ensuring more usable length and less waste.
  • Consistent Outer Coating: Features a uniform polymer thickness, providing exceptional durability and flexibility.
  • Superior Quality, More Durable: Excellent for high performance applications
  • Cost Effective: Through our partnerships, we’re able to provide superior conduit at a very competitive price, making it a smarter choice for bulk purchases and high-performance applications.

Interested in purchasing our premium conduit in bulk?

To learn more give us a call or fill our our contact form. We look forward to servicing you!

Industry Standard Conduit:

  • More Splices, More Waste: Splices every 150-200 feet lead to 12x more waste and reduced efficiency.
  • Inconsistent Coating: Inconsistent coating can result in cracks and reduced flexibility, compromising performance.
  • More Expensive, Lower Quality: When it comes to control cable assemblies, the quality of the conduit used can make or break the functionality and durability of the finished product.

Control & Conduit Assembly Design

Control and Conduit assemblies are complete, pre-engineered systems that integrate flexible conduits with end connectors, and specific fittings on a sliding pre-installed inner wire, all tailored to meet the requirements of a particular application.

Constructing a Conduit Assembly

The process of creating a conduit assembly involves:

  1. Determining then Cutting the Conduit: To the exact length required for the full assembly, taking into account the stretching of end fittings when crimping.
  2. Attaching Fittings: Using up to 120 ton swage machines to ensure secure end connections.
  3. Integrating Control Cables: Ensuring smooth operation and minimal friction within the conduit.

Conduit Assembly Considerations

When designing a conduit assembly, consider the following:

Length and Flexibility Requirements

Ensure the conduit can handle the intended range of motion.

Durability Needs

Match the material to the environmental conditions (e.g., frequency of use, temperature, wet environments and exposure to chemicals). Our premium conduit has consistent polymer coatings to reduce cracking and increase durability when compared to the industry standard conduit.

Push, Pull or Both

Push assemblies require a solid inner wire to transfer force, while pull assemblies have a flexible wire, allowing the full assembly to be fluidly installed into complex systems, but require a spring on the wire or connected to the wire to reset the wire actuation.


Choosing Conduit Cable

When it comes to control cable assemblies, the quality of the conduit used can make or break the functionality and durability of the finished product. At Tyler Madison, we take pride in offering premium Bowden conduit that outperforms standard alternatives on the market.

Different Types of Conduit

Conduits come in various styles, each tailored to specific uses.

Conduit Assembly Considerations

When designing a conduit assembly, consider the following:

Length and Flexibility Requirements

Ensure the conduit can handle the intended range of motion.

Durability Needs

Match the material to the environmental conditions (e.g., frequency of use, temperature, wet environments and exposure to chemicals). Our premium conduit has consistent polymer coatings to reduce cracking and increase durability when compared to the industry standard conduit.

Push, Pull or Both

Push assemblies require a solid inner wire to transfer force, while pull assemblies have a flexible wire, allowing the full assembly to be fluidly installed into complex systems, but require a spring on the wire or connected to the wire to reset the wire actuation.

Conduit Fittings

Selecting the right fittings ensures a secure connection between the conduit and other components. Key factors include:

  • Material connectivity
  • Size and threading requirements
  • Environmental sealing needs

For more information on specific types of custom wire rope cable assemblies, take a look at these pages:

Integrating Control Cables

Control cables are used in any application where mechanical actuation or mechanical force needs to be used to actuate something between 2 fixed points. There are 4 main components used in the manufacturing of these assemblies. Conduit/Casing, Conduit Fittings, Wire/Wire Rope and Wire Rope End Fittings.

  • Control cables
  • Tension Cables
  • Brake Cables
  • Actuation Cables
  • Throttle Cables

In addition to our custom cable assemblies, be sure to also check out our conduit cable offerings.

Where Are Conduit Assemblies Used?

Tyler Madison’s wire rope and steel cable assemblies have thousands of different applications and uses. We carry a large inventory of standard and stock rope assemblies, but excel in custom cable assemblies and cable end fittings. No matter what your application or industry, contact Tyler Madison first for a quick solution to your needs.

  • Automotive Applications
  • Medical Equipment
  • Industry Machinery
  • Aerospace Systems
  • Marine Applications
  • Consumer Products
  • Robotics
  • Agricultural Equipment

For more information or inquiries about our wire rope cable assemblies, get in touch with us today. 

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