Custom Cable Assembly Services

Cable Assembly Services Built to Spec

Tyler Madison manufactures custom cable assemblies and control cable products designed for reliable performance, not planned failure. We build wire rope assemblies, push-pull control cables, and wire rope lanyards for customers who need consistent quality, clear communication, and assemblies that hold up in demanding environments.

If you are tired of replacing parts that should have lasted longer, you are in the right place. Our team focuses on precision, repeatability, and the details that prevent field failures.

What We Build

We produce made-to-order assemblies based on your application, drawings, or sample.

• Wire rope cable assemblies with application-matched end fittings
• Push-pull control cable assemblies for mechanical actuation
• Wire rope lanyards and tethers for retention and safety

Our specialty includes small-diameter, high-tensile steel cable assemblies, commonly in the 3/64″ to 3/8″ diameter range.

A Manufacturer You Can Actually Reach

When you contact Tyler Madison, you talk to a real person who understands cable assemblies. That means faster answers, fewer mistakes, and smoother handoffs from quote to production. If your job is time-sensitive, tell us upfront and we will help you find the most realistic path to getting parts in hand.

How Our Assemblies Are Made

Every assembly is built per order using a consistent, controlled process.

1. Cut to length
   Wire rope is cut to your specified length from spools to support repeatable builds.
2. End fitting installation and swaging
   End fittings are swaged using hydraulic force up to 120 tons, creating a secure mechanical connection designed to meet your performance requirements.
3. Quality checks and verification
   We verify critical build details such as fit, finish, and assembly integrity. Pull testing and other verification steps can be used to confirm that end fittings hold as expected for the rated capacity of the cable.

The goal is simple: ship assemblies you can install with confidence.

End Fittings and Build Options

We match the assembly design to how your product is used, including routing, movement, load, and exposure. Common variables include:

• Cable diameter and construction
• End fitting type and attachment method
• Overall length and tolerances
• Environmental considerations (corrosion, abrasion, heat)
• Performance needs (load, cycle frequency, safety factor)

If you are not sure what spec you need, we can work from your goal and constraints to narrow down the best-fit assembly.

Common Applications

Tyler Madison cable assemblies are often used for:

• Automotive and mechanical controls
• Lawn care and outdoor power equipment
• Industrial equipment and machinery
• Retention lanyards and tethering
• Hanging, pulling, securing, and positioning tasks

What We Need to Quote Your Assembly

To provide an accurate quote and reduce back-and-forth, it helps to include:

• Cable type and diameter (or target load requirement)
• Overall length and quantity
• End fitting style (or a photo/sample)
• Basic application details (movement, exposure, safety needs)
• Drawing, sketch, or reference part number if available

Ready to Build Yours?

Send us your drawing, sample, or requirements and we will help you select the right cable and end fitting combination. Whether you need a quick prototype or a repeatable production build, Tyler Madison is set up to deliver custom assemblies with consistency and care.