Our Step-By-Step Build Process

Step 1: Choose Your Cable

Diameter

Wire Rope Sizes
Recommended Tolerances
Cable Construction
Bare coated wire rope
bare coated cable
Uncoated bare steel wire rope close-up detailing the tightly braided strand construction for mechanical cable assemblies.

Construction (Braid Type): 7×19, 1×19, 7×7

Our Cable
Breaking Strengths
Cross section drawing of 1x19 cable wire braid.
Cross section drawing of cable wire braid.
Cross section drawing of cable wire braid.
Wire Rope Stretch

Cable Material: Galvanized, Stainless Steel

Uncoated bare steel wire rope close-up detailing the tightly braided strand construction for mechanical cable assemblies.
Galvanized and stainless steel wire rope cable close-up, showcasing the braided strand construction used for custom mechanical assemblies.

Coatings: Vinyl, Nylon, Bare

Wire Rope Coatings
Assortment of custom wire rope cables showcasing various colored vinyl and nylon protective coatings for mechanical assemblies.
Wire Rope Cables
PVC Coated wire rope cable

Colors

Tyler Madison offers many colors…. custom options avaialble.

Contact Us
Colorful bundle of custom coated wire rope cables, showcasing the wide variety of vibrant vinyl and nylon jacket color options available for mechanical assemblies.
Custom mechanical wire rope cable assembly showcasing a secure looped end fitting with a thimble, metal swage sleeve, and a quick-release carabiner attachment.

Step 2: Choose Your End Fittings

Tyler Madison has an extensive inventory of aircraft cable fittings, steel cable end fittings, wire rope threaded end fittings and cable lanyards. Custom, non-standard end fittings can also be produced for your specific mechanical cable assembly application or, allow us to recommend a standardized fitting to reduce cost. 

View All End Fittings
fork end fitting on control cable assembly
Assortment of metal wire rope swage sleeves and steel cable end fittings in multiple sizes for custom mechanical cable assemblies.
Assortment of metal wire rope swage sleeves and steel cable end fittings arranged in a circle, used for secure custom mechanical cable assemblies.
Assortment of metal wire rope swage sleeves and steel cable end fittings, used for creating secure loops in custom mechanical cable assemblies.

About Us

We at Tyler Madison are proud to be one of the few cable assembly companies that still provide custom control cables and cable assembly products intended to last. Our 20 plus years of wire rope experience has taught us what matters: open communication with customers, attention to detail and flexibility to get you what you need when you need it.

When you call us, you immediately speak to a person, not a machine. Need something yesterday? Tell us and we will do our best to bend time and get it to you as close to yesterday as we can!

All wire rope and control cable assemblies are made by experts, hot and fresh per order. Our wire rope products are cut to length off spools and end fittings are swaged on with up to 120 tons of hydraulic force. Pull testing our products before beginning assembly provides certainty that all end fittings will hold to the rated breaking strength of the cable.

This process along with other ISO based protocol bring confidence to our customers in an uncertain and ever changing world.

More Resources

Design Guides
Helpful Articles

Request a Quote

Submit your info and basic project details and our qualified staff will contact you promptly to discuss your inquiry.

  1. Contact us by filling out the form
  2. We will be in touch to review & confirm
  3. Receive order
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Contact Us

Ready to take the next step? Contact Tyler Madison for expert advice and custom cable solutions. Our team is eager to assist with any questions and to help you achieve your project goals with precision and care. Let’s work together to create something exceptional.

Prefer to speak directly? Give us a call, and our team will be happy to assist you right away.

(888) 638-3604

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