Wire Rope Cable Coatings

Vinyl (PVC) Coated Wire Rope

Vinyl coated wire rope—also referred to as PVC coated wire rope—pairs the strength of a galvanized or stainless steel core with a durable, flexible vinyl (PVC) jacket. This coating protects against abrasion, moisture, UV exposure, and chemicals, while also preventing wire fray and making the cable easier to handle. The result is a safe, long-lasting solution for both indoor and outdoor applications.

Key Features:

• Material: Galvanized or stainless steel
• Coating Type: Extruded vinyl (PVC), available in clear or colored options
• Coating Thickness: Typically ranges from 0.010″ to 0.030″ depending on application
• Available Diameters: 1/16”, 3/32”, 1/8”, 3/16”, and 1/4” (measured with coating)
• Temperature Range: -20°F to +150°F (-29°C to +65°C)

Benefits:

• Shields against UV rays, chemicals, and moisture
• Provides a softer exterior for safer handling
• Offers enhanced grip and visibility with various color options
• Maintains flexibility for easy routing and installation

Available Sizes & Compatibility

PVC coating can be applied to most wire rope diameters up to 3/8″. It’s also compatible with standard termination hardware such as wire rope crimps, swage fittings, and thimbles, though coatings are typically stripped in the crimp area for optimal strength.

Nylon Coated Wire Rope

Nylon coated wire rope combines the high tensile strength of galvanized or stainless steel cable with the added protection and flexibility of a durable nylon jacket. The nylon coating helps reduce friction and abrasion, protects against corrosion, and extends the rope’s service life—making it ideal for use in fitness equipment, garage doors, stage rigging, pulleys, and marine environments.

Key Features:

• Material: Galvanized or stainless steel core
• Coating Type: Extruded nylon (typically black or clear)
• Coating Thickness: Ranges from 0.010″ to 0.030″ depending on application
• Available Diameters: Common sizes include 1/16”, 3/32”, 1/8”, 3/16”, and 1/4” (measured with coating)
• Temperature Range: -40°F to +200°F (-40°C to +93°C)

Benefits:

• Smooth operation with reduced wear on pulleys and contact surfaces
• Corrosion and chemical resistance in harsh or outdoor environments
• Improved safety and handling due to softer exterior

Custom cut lengths, colors, and end fittings are available upon request.

Wire Rope Coating Comparison Chart

Estimated Breaking Strength by Coated Diameter

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