Cable Assembly Design

Factors to Consider When Designing A Cable Assembly

  • When it comes to cable assembly design, a number of factors need to be considered such as work load, abrasion, cycle life, and flexibility, environment, cost and safety.
  • The larger the cable diameter, the greater the work load capacity. For most applications, use a 5 to 1 safety factor when designing an assembly.  For critical safety or shock load applications an 8 or 10 to 1 safety factor is needed.
  • The larger the diameter of cable, the less flexible it will be.  Example:  1/8” 7 X 19 cable is more flexible than 1/8” 7 X 7 cable, but the 7 X 7 construction is more abrasion resistant.
  • Stainless steel cable is more corrosion resistant than galvanized but has a slightly less tensile strength.
  • Coated cable can greatly extend the life of the assembly in most applications. If using coated cable, the coating must be stripped off when swaging to achieve the maximum strength.
  • The tighter the tolerance of your cable assembly, the higher the cost of the cable.

In addition to our custom cable assemblies, be sure to also check out our conduit cable offerings.

We're a women-led and family-owned wire cable and harness manufacturer that specializes in custom and standard wire rope solutions for all industries. If you require any assistance with cable assembly design, wire rope tether, custom cable assemblies or anything else, feel free to call!